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ActuatA Synthesis Industries project

Actuat · SA1

SA1

A compact metal-geared brushless servo actuator for small robot joints and dexterous mechanisms.

In development

In development at Actuat. No production unit is available for sale.

Actuat SA1 servo actuator conceptA conceptual cutaway showing a brushless motor, metal reduction gears, output stage, sensing, and control electronics inside an aluminum housing.SA1 / ARCHITECTURE STUDYIN DEVELOPMENTCONCEPT CUTAWAY · NOT TO SCALEFORM + LAYOUT TBD
  1. 01Brushless motor
  2. 02Metal reduction
  3. 03Output stage
  4. 04Position sensing
  5. 05Control electronics
  6. 06Aluminum housing
Actuat concept architecture. The enclosure, transmission geometry, internal layout, and industrial design are not final.

Product

What it is.

SA1 is Actuat's integrated servo programme: a brushless motor, compact metal transmission, sensing, motor control, and communications developed as one actuator. The programme is aimed at dense robotic mechanisms where mass, torque, backlash, thermal performance, and control bandwidth have to be designed together.

Specifications

Design targets, marked as such.

This is the first-pass engineering envelope for SA1. Values marked target are goals; TBD rows remain open until the design and test programme mature.

Peak output torque
≥ 1.5N·mTGT
No-load output speed
≥ 30rad/s @ 24 VTGT
Operating voltage
12 – 24VTGT
Package envelope
≤ 22 × 36 × 28mm targetTGT
Mass
≤ 40gTGT
Output position resolution
≥ 14bitTGT
Full specification table20
  • Confirmed— A locked architectural decision
  • Measured— From hardware, with stated conditions
  • Simulated— Model output, not a specification
  • Estimated— Calculated, not measured
  • Manufacturer published— Third-party data, not independently verified
  • Design target— Engineered toward
  • Under evaluation— Options still open
  • TBD— Not yet defined

Configuration

Motor type
Brushless motor
Confirmed

The motor topology is selected; electromagnetic geometry remains open.

Transmission
Multi-stage metal gear train
Design target

Final topology will follow backlash, efficiency, life, and packaging studies.

Gear material
Steel
Design target
Housing material
Aluminum alloy
Design target
Gear ratio
250:1 – 300:1
Under evaluation

Working range only. Ratio will be selected with the motor winding and output-speed target.

Package envelope
≤ 22 × 36 × 28mm target
Design target
Mass
≤ 40g
Design target

Electrical

Operating voltage
12 – 24V
Design target

The final range depends on driver selection and thermal validation.

No-load current
TBD
TBD

Will be measured on prototypes at each supported bus voltage.

Standby current
TBD
TBD

Controller and sensing architecture must be selected first.

Performance

No-load output speed
≥ 30rad/s @ 24 V
Design target

A programme target; not a measured capability.

Continuous output torque
TBD
TBD

Requires a defined duty cycle and thermal boundary condition.

Peak output torque
≥ 1.5N·m
Design target

Target duration and winding-temperature limit are not yet defined.

Output backlash
TBD
TBD

Will be specified after transmission tolerance and life studies.

Control and communication

Position sensors
Motor and output sensing
Design target

Absolute encoder architecture is under evaluation.

Output position resolution
≥ 14bit
Design target
Command interface
Serial bus / CAN
Under evaluation

The production interface and public protocol are not yet selected.

Network topology
Addressable multi-drop bus
Design target
Control modes
Position, velocity, and torque
Design target

Final limits and loop rates require hardware validation.

Telemetry
Position, velocity, current, voltage, and temperature
Design target

Applications

Where it fits.

  • Robot joints

    Compact actuation with position, velocity, and torque feedback.

  • Dexterous hands

    Small, backdrivable drives for tightly packaged mechanisms.

  • Research and education

    Instrumented hardware for controls, mechatronics, and embodied AI.

  • Robot competitions

    Integrated motion hardware for fast prototype cycles.

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